Injection Molding Simulation

Your product starts with an idea. Turning your idea into a product and getting it to market as quickly as possible is both a challenge and an opportunity. We will help you design your idea into a product of the highest quality that can be manufactured in the fastest, most cost-effective way. Let Kruse Analysis create custom injection molding simulations for your designs.

Kruse Analysis Capabilities

Injection Molding Simulation

A document of Kruse Analysis services is available for download here.

At Kruse Analysis our mission is to assist companies in the injection molding industry, primarily by focusing our efforts on CAE molding simulations.

Performing mold filling analysis will not only ensure that a part will fill properly, it will also allow your engineers to have a smooth “art to part” development and manufacturing process. It is a tool that helps the engineer visualize how a plastic part is molded and performs.

Of course, the results and interpretations of an analysis are only as good as the overall knowledge of the analyst running your simulations. At Kruse Analysis, we pride ourselves on the many years of experience in part design, mold design, material chemistry, processing training, and actual hands-on molding.

Analysts not only need experience, they also need state of the art CAE and CAD software, high tech hardware systems and innovative tools and methods to present your analysis results. At Kruse Analysis, we have them all –we are currently using Moldex3D as our main simulation software system.

But that’s not all – our service to you does not end with a simple written report. After our analysis, we provide real-time online simulation reviews, which can be recorded for future evaluation within your organization whenever needed. This allows for continued access to not only the results, but the in-depth evaluation, discussion, and recommendations from Kruse Analysis.

Mold Filling Packing Shrinkage & Warpage Simulations

▶  Optimize cavity fill pattern
▶  Optimize gate size, number, and location
▶  Optimize cold and hot runner sizing and layout
▶  Runner balancing simulations
▶  Weldline placement optimizations
▶  Air trap evaluations
▶  Evaluate pressure requirements and possible short shot conditions
▶  Evaluate runner shear imbalance
▶  Determine maximum material shear rate and shear stress limits
▶  Evaluate fiber orientations in filled materials
▶  Determine possible core shift due to high pressures
▶  Evaluate mold venting
▶  Optimize packing pressure profiles to minimize shrinkage differences

Mold Thermal Simulation

▶  Evaluate and optimize waterline and heater placements
▶  Determine the true 3D mold temperature of all mold components
▶  Perform cavity cluster or mold thermal steady state evaluations
▶  Evaluate the impact of various mold steel combinations
▶  Perform water flow simulations to determine pressure drop
▶  Many other simulation technologies available

Simulation Technologies

▶  Thermoset Injection Molding / Filling-to- Curing
▶  Rubber Injection Molding / Filling-to-Curing
▶  LSR Silicon Injection Molding / Filling-to-Curing
▶  Chemical Foaming Injection Molding
▶  MuCell Injection Molding
▶  Gas Assist Injection Molding
▶  Water Assist Injection Molding
▶  PIM-Powder / MIM-Metal / CIM-Ceramics
▶  Insert Over-Molding
▶  Two Material Over-Molding Injection Molding
▶  Two Material Co-Injection Molding