Your product starts with an idea. Turning your idea into a product and getting it to market as quickly as possible is both a challenge and an opportunity. We will help you design your idea into a product of the highest quality that can be manufactured in the fastest, most cost-effective way.

  • Eliminate the trial-and-error design method and the need to rework new molds 
  • Improve product development time and manufacturing technologies 
  • Increase product quality and improve productivity
  • Reduce tooling, tooling labor, and plastic material cost 
  • Reduce cycle time while maximizing product efficiency 
  • Minimize shrinkage differences, residual stresses, and warpage
  • Improve dimensional conformity to achieve tolerance requirement
  • Evaluate the feasibility of alternative plastic materials

Injection Molding Simulation

At Kruse Analysis our mission is to assist companies in the injection molding industry, primarily by focusing our efforts on CAE molding simulations.

Performing mold filling analysis will not only ensure that a part will fill properly, it will also allow your engineers to have a smooth “art to part” development and manufacturing process.  It is a tool that helps the engineer visualize how a plastic part is molded and performs.

Of course, the results and interpretations of an analysis are only as good as the overall knowledge of the analyst running your simulations.  At Kruse Analysis, we pride ourselves on the many years of experience in part design, mold design, material chemistry, processing training, and actual hands-on molding.

Analysts not only need experience, they also need state of the art CAE and CAD software, high tech hardware systems and innovative tools and methods to present your analysis results. At Kruse Analysis, we have them all --we are currently using Moldex3D as our main simulation software system.

But that’s not all – our service to you does not end with a simple written report.  After our analysis, we provide real-time online simulation reviews, which can be recorded for future evaluation within your organization whenever needed.   This allows for continued access to not only the results, but the in-depth evaluation, discussion, and recommendations from Kruse Analysis.

Mold Filling Packing Shrinkage and Warpage Simulations
  • Optimize cavity fill pattern
  • Optimize gate size, number, and location
  • Optimize cold and hot runner sizing and layout
  • Runner balancing simulations
  • Weldline placement optimizations
  • Air trap evaluations
  • Evaluate pressure requirement and possible short shot conditions
  • Evaluate runner shear imbalance
  • Determine maximum material shear rate and shear stress limits
  • Evaluate fiber orientations in filled materials
  • Determine possible core shift due to high pressures
  • Evaluate mold venting
  • Optimize packing pressure profiles to minimize shrinkage differences

Mold Thermal Simulations

  • Evaluate and optimize the waterline and heater placements
  • Determine the true 3D mold temperature of all mold components
  • Perform cavity cluster or mold thermal steady state evaluations
  • Evaluate the impact of various different mold steel combinations
  • Perform actual water flow simulations to determine pressure drop
  • More Available Simulation Technologies

Thermoplastic Injection Molding

  • Thermoset Injection Molding / Filling to Curing
  • Rubber Injection Molding / Filling to Curing
  • LSR Silicon Injection Molding / Filling to Curing
  • Chemical Foaming Injection Molding
  • MuCell Injection Molding
  • Gas Assist Injection Molding
  • Water Assist Injection Molding
  • PIM-Powder / MIM-Metal / CIM-Ceramics
  • Insert Over Molding
  • Two Material Over Molding Injection Molding
  • Two Material Co Injection Molding